Plastic Injection Molding AC Drives

Name: Plastic Injection Molding AC Drives
Brand: KHUSHI CONTROL SYSTEM
Price: 15000 INR
Availability: InStock

15000 INR/Unit

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Product Details:

Interface RS485 / Modbus / Analog IO
IP Rating IP20 / IP40
Power Source Electric
Power Supply 3 Phase AC
Operating Temperature -10C to +55C
Components IGBT module, Cooling fan, LCD panel, Power circuit board
Output 3-Phase Motor Output
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Plastic Injection Molding AC Drives Price And Quantity

Minimum Order Quantity 1 Unit
Price 15000 INR/Unit

Communication Protocols Supports RS232/RS485/MODBUS
Noise Level <55 dB
Safety Features Built-in circuit protection, Auto fault diagnostics
Mounting Type Panel / Wall Mount
Update Rate Real-time monitoring
Control Method V/f Control, Sensorless Vector Control
Braking System Dynamic braking transistor equipped
Drive Technology PWM based inverter technology
Efficiency >95%
Compatible Motor Types Induction and synchronous motors
Cooling Method Forced air cooling
Output Frequency Range 0.1 Hz to 400 Hz
Humidity Range <95% RH, non-condensing

Plastic Injection Molding AC Drives Product Specifications

Size Compact
Thickness Standard panel thickness 2-5 mm
Power Source Electric
IP Rating IP20 / IP40
Interface RS485 / Modbus / Analog IO
Dimension (L*W*H) 370mm x 230mm x 170mm
Power Supply 3 Phase AC
Rated Voltage 220-440 V AC
Components IGBT module, Cooling fan, LCD panel, Power circuit board
Operating Temperature -10C to +55C
Product Type AC Drive
Function Speed control and energy optimization of plastic injection molding machines
Usage Used for precise control in plastic injection molding process
Sensors Specification Overload, Overcurrent, Temperature sensors
Features Energy-saving, Smooth start/stop, Overload protection, Low noise
Output 3-Phase Motor Output
Resolution 0.1 Hz frequency adjustment
Color White & Grey
Supply Voltage 220V, 380V, 440V AC
Processor Speed High-speed microcontroller
Current Rating 5-60 Amps
Frequency 50/60 Hz
Response Time Less than 20 ms
Input Analog / Digital signals
Thermal Conductivity High heat dissipation aluminum heatsink
Capacity 5 HP to 50 HP
Weight Approx. 7-12 kg
Display Type Digital LCD
Application Plastic Injection Molding Machines

Communication Protocols Supports RS232/RS485/MODBUS
Noise Level <55 dB
Safety Features Built-in circuit protection, Auto fault diagnostics
Mounting Type Panel / Wall Mount
Update Rate Real-time monitoring
Control Method V/f Control, Sensorless Vector Control
Braking System Dynamic braking transistor equipped
Drive Technology PWM based inverter technology
Efficiency >95%
Compatible Motor Types Induction and synchronous motors
Cooling Method Forced air cooling
Output Frequency Range 0.1 Hz to 400 Hz
Humidity Range <95% RH, non-condensing

Plastic Injection Molding AC Drives Trade Information

Payment Terms Cheque, Telegraphic Transfer (T/T), Cash Advance (CA), Cash in Advance (CID)
Supply Ability 10 Unit Per Day
Delivery Time 3 Days
Packaging Details Carton Packaging
Main Domestic Market All India

Product Description

These ranges of Plastic Injection Moulding AC Drives are designed utilizing high grade component and material that are procured from dependable experts. These moulding AC drives comprise a self-check protection function, which ensure to track the corresponding fault indication and halt the output of the inverter until correct parameter is retained. The given plastic injection moulding AC drives possess a speed signal which aids in analog signal control and multiple speed control.

Precision Speed Control for Injection Molding

Delivers precise and responsive motor management with a high-speed microcontroller, enabling real-time adjustments from 0.1 Hz to 400 Hz for optimal molding cycles. Control methods include V/f and Sensorless Vector Control, ensuring stable and accurate operation for improved product quality.

Efficiency and Energy Optimization

With an efficiency rate exceeding 95% and integrated energy-saving features, this AC drive reduces electricity consumption without compromising output. The high heat dissipation aluminum heatsink and forced air cooling maintain optimal operating temperatures, enhancing longevity and reliability.

Robust Safety and Diagnostics

The drive incorporates multiple sensor inputs, auto fault diagnostics, and built-in circuit protection. Operators benefit from advanced fault detection capabilities, overload, overcurrent, and temperature sensors, ensuring maximum safety and minimal downtime in high-demand environments.

FAQs of Plastic Injection Molding AC Drives:

Q: How does the forced air cooling method benefit AC drive operation in plastic injection molding machines?

A: Forced air cooling ensures the AC drive maintains optimal operating temperatures, even during prolonged use. This method effectively dissipates heat, enhancing reliability, preventing overheating, and extending the lifespan of internal components, essential for continuous injection molding processes.

Q: What are the advantages of using V/f Control and Sensorless Vector Control in this AC drive?

A: V/f Control and Sensorless Vector Control offer precise speed and torque regulation without requiring external feedback sensors. These methods provide stable and accurate motor performance, supporting smooth start/stop operations and contributing to quality consistency in molded products.

Q: When should the dynamic braking system be utilized?

A: The dynamic braking system should be used during rapid deceleration or emergency stops. It effectively dissipates excess kinetic energy, preventing overshoot and mechanical wear, which is especially important for the safety and efficiency of plastic injection molding machines.

Q: Where can this AC drive be installed, and what are the mounting options?

A: Designed for versatility, the drive can be conveniently mounted on panels or walls. Its compact dimensions (370mm x 230mm x 170mm) and standard panel thickness compatibility (2-5 mm) make it suitable for factory-floor or control cabinet installations.

Q: What is the process for interfacing the drive with injection molding machines?

A: The AC drive supports RS232, RS485, and MODBUS communication protocols, allowing easy integration with machine control systems. Inputs can be analog or digital, and installation involves connecting the 3-phase power supply, motor terminals, and requisite communication interfaces per the user manual.

Q: How is energy optimization achieved during usage?

A: This AC drive monitors and adjusts motor speed according to real-time process requirements, ensuring motors only consume necessary energy. Its advanced control algorithms minimize wasted energy and maximize operational efficiency, resulting in significant energy savings over time.

Q: What are the main benefits of using this AC drive in plastic injection molding applications?

A: The primary benefits include precise speed and torque control, high operational efficiency, low noise levels, robust built-in safety features, and compatibility with both induction and synchronous motors. Collectively, these features ensure reliable operation, product consistency, and reduced downtime.

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